Viewing Category: Making Stuff
I think I've had enough of formal schooling, but I have to admit I miss burning the midnight oil with fellow grad students. I miss talking to nutty people who have the fire inside, making the best use of available resources on borrowed funds and time. I've thought that becoming a professor could provide some of that missing energy, but I'm pretty sure that organizations and myself do not mix---especially bureaucratic ones. Because of this, I've been slowly learning to build my own institutions...going freelance, forming small creative groups, blogging...
And then I thought: why not apply the same thing to teaching, and build my own design school? It would be a combination of hands-on learning with hands-on insight, borrowing some of the methodology from the apprenticeship system, but capturing best practices as we built up a body of expertise. A "working school", if you will. The foundation would be the person-to-person network of expertise, with all voluntarily contributing to the Program, and by extension the development of our professional practice. "Accreditation" would be by virtue of association with the program; its public reputation would rise or fall based on the quality of what we did and put out there for the world to see rather than some committee!
Apparently this idea is so last-month, as Joel Spolsky is already doing it with the "Fog Creek Software Management Training Program".
Spolsky has written before about being inspired by Philip Greenspun and arsDigita, back when that company was still cool...remember they had their own Computer Science program? ArsDigita (through Greenspun) was the first company I became aware of that put a human voice on what they did. By human, I mean something like heart backed by technological idealism. Alas, it didn't last. When the bubble burst in 2001, we all learned that heart alone wasn't enough to create a sustainable business. Now we have Web 2.0, and people like Joel Spolsky building the human infrastructure that will help get everyone there:
The idea of this program is to develop a new generation of leaders for Fog Creek, but we think that it will be great preparation for a career leading, running, or starting any kind of high-tech company or team. If the program is successful we expect, in the long run, to churn out about twice as many graduates as we need for our own purposes, so many will tend to head off to start their own companies, take a high-level position elsewhere in the industry, or go back to graduate school. Either way we think it's a fantastic opportunity for ambitious, smart geeks who don't see themselves as programmers.
This is incredibly cool...be sure to read the philosophy behind it too. The announcement starts off with a great story about working in a bakery as a teen, learning the ropes from the ground up. Apprenticeship! Mentoring! And great writing!
I'll be very curious to see how it all works out. Best of luck, guys! Rock on!
I've been almost too busy to blog, and when I get some alone-time I've been looking into crafts-oriented tools instead of writing. I don't know exactly why I'm on this crafting-kick; it might be my sister's enthusiasm for Craftster, with the accompanying realization that people who make real stuff are rad. I'm also finding non-computer activities to be a more relaxing than, say, the latest video game--currently, I'm playing the newest Brothers in Arms, and I can only play it in spurts before I get tired of getting my butt kicked. A darker theory to explain my sudden interest in crafting suggests that World of Warcraft has imprinted me via their in-game professions system...damn you, Blizzard!
Anyway, the latest craft to catch my eye has been leatherworking. I stumbled upon an article on making a custom wet-formed leather case for a Palm Pilot while researching custom binders for the Printable CEO. Apparently, you can take a piece of leather, wet it, and then stretch it to shape over a wooden mold. With enough poking and prodding, you can get the leather to form-fit whatever it is you're making a case for. The writeup is excellent, but the illustrations are terrible; this holster (right) from Milt Sparks Gunleather shows the results a lot better. You can see the shape of the gun in sharp relief...sweet! This not only looks cool, but it helps hold the gun firmly in place.
I followed the link to Tandy Leather, which I think may be the motherlode of all horrible camp crafts projects. I sent for their catalog anyway; it's filled with awesome tools like punches, awls, and circular carving knifes. There's a hand-powered leather sewing machine that would look right at home in my fantasy crafting workshop, right next to the kydex rivet press and the Etch-o-Matic.
And then there's Tandy's Ultimate Leatherworking Kit (shown above). For $799, you get you $1500 worth of punches, awls, knives, hammers, cutting boards, embossers, and other mysterious tools along with a few books to get you started.
So you can emboss stuff using a machine, for when you're making belts I suppose! The machine kind of looks like a pasta press; strips of leather roll through it under some shaped dies. Looks neat.
Punch letters of the alphabet! When was the last time you did the typography for a piece of leather? Maybe I will order a set and restamp new luggage tags--the initials on my current ones are very crooked. Bah!
And if you're handy with a knife, you can carve leather using patterns. These are examples made from some kind of plastic template, sized specifically for making billfolds; there are more examples and photos available at the Tandy leather site, and some of them look pretty cool.
I bet this is just the kind of thing that you'd put in your wedding registry back in Laura Ingalls Wilder's day. Screw the stemware! Get us the Al Stohlman custom leather punches instead!
A few weeks ago I was looking over the vast array of artsy rubber stamps at A.C. Moore. I was unimpressed by the selection, and since then I've wanted to make my own custom rubber stamp (see right). I learned yesterday that adding the manufacturing or industrial keyword to your search will get you past the usual consumer-oriented results. Boy, did that work out well!
BEHOLD! The Martronics MARK 560 U.V. EXPOSURE UNIT!
You can create a pattern on your computer and transfer it to photosensitive film, which you develop in a chemical bath and fix. This becomes a stencil that will be used to control where the ultraviolet light (from the Mark 560) falls on a liquid photopolymer resin. This resin hardens when exposed to U.V. light. After a few minutes, you wash away the unexposed resin leaving only the raised stamp pattern. Voila! You have a stamp! The process is pretty straightforward.
Oh look, a unicorn! Art-Rubberstamps.com has plenty of examples of the "inspirational rainbow, animal, and flower" school of crafting. The Rock 'n Roll implications, though, should be clear to all!
I know, I know...even the subversive potential of custom rubber stampmaking will not earn you points in the men's locker room. Frustrated man-crafters will be pleased to know that the same stencils can be used to mark your tools permanently with something called the Etch-o-Matic. Apparently Wilson Combat (a custom manufacturer of tactical pistols, shotguns, and rifles...it doesn't get much manlier than that, guys) uses it too:
The pictures (taken from the Martronics website) show the stencil taped onto the metal surface. The Etch-o-Matic box then zaps it with electricity...I bet it's dangerous! Awesome!
Here's the result. The site says you can etch either black or clear, up to a depth of 0.003 inches. So next time you loan that circular saw to your neighbor, you can be assured that your property has been indelibly marked by the Etch-o-Matic. Check out these other examples.
And if that still isn't enough to get you interested, these same stencils can also be used to etch glass.
The various kits will set you back $150 for the most basic kit, and $299 for a decent one that can do both rubber and metal. The Martronics price list lists everything, though there are also other deals listed on the various other subpages. The site itself is a bit confusing.
I'll have to see if any of my buds nearby are interested in fooling around with this stuff. I'll be able to mark my metal gear, make obnoxious rubber stamps, and throw my own awards ceremony complete with etched glass plaques! And theoretically, I could make my own knife & holster and then etch my maker's mark into the blade! Wow. This is going to be the best holiday season ever! Or the worst, depending on your proximity to me and your point of view :-)
UPDATE: Just was browing granthams.com, which describes how to make you rubber stamps with home-built materials for cheaper. The UV box is the most specialized unit, I would imagine.
UPDATE: Reader Amanda sent in these two informative links: TC Punk's Rubber Stamps 101 how-to article. Uses regular UV bulbs in cheap lamp holders. And a possibly-cheaper UV unit from Econo, a company based in Rochester, NY.
One of my side projects involves the crafting of a custom binder, preferably one with more then three rings. Usually, my search strategy is to use Google to learn about the subject on-the-fly, further refining my keywords as I go until I get what I want. However, with esoteric specialty items like this, it's a little more difficult to get past the cloud of "me too!" sites and get to sites of real substance.
Getting around the cloud has been this weekend's adventure. Notes follow!
Why Google Isn't Working For Me
To recap, this search strategy applies to the case where I am unfamiliar with the field I am searching and therefore need to build some expertise to help refine the search keywords.
My goal is to find the best sources. The challenge is to become more of an expert so I know what I should be searching for, by searching for content that will make me an expert...the situation is something of a Catch-22.
When the topic is not one that attracts passionate writers, finding the "expert" sites becomes much more difficult. By comparison, it's easy to find top digital camera sites, because there are lots of them and they all tend to point to the same place. However, try to find who makes the best bare CMOS digital camera single-chip sensors...you're sunk unless popular hobbyist sources like Make have already covered this field. And "best" is a hard term to quantify, unless you know more about the problems people face. Catch-22, again.
Why does this fail? It's because the Google PageRank Algorithm is basically a popularity contest: when a particular site has a lot of "good" links to it, it is voted "more popular" and will show up near the top of search results. Google's algorithm is a lot more complex than that, of course, but that's the general idea. The ranking works better when there are a lot of participants. For example, the huge number of digital camera and gadget sites create a fertile field for Google's PageRank algorithm to work its wonders.
However, I'm interested in Business-to-Business (B2B) sites that hardly anyone links to. I want to find out about manufacturers, processes, raw material suppliers, and experts in rapid prototyping...stuff like that! The GoogleBrain doesn't have enough link mass to make a good recommendation without very specific keywording...which again, requires expertise in the domain you are searching.
Compounding the problem is that B2B companies tend to have awful websites. There tends to be little information about the company, the writing is unclear, and the product offerings (if any are there) are hopelessly incomplete. The only sites that link to them are private intranets (unsearchable) or B2B directories, which themselves are so eye-scorchingly bad that that only industry people look at them out of necessity. [update: Seuss points out asiannet and thomasnet as the good resources...thanks dude!]
Do the industry guys have time to blog about these resources to put the word out? Hell no...they're too busy making actual money. Which leaves me up the proverbial creek, informationally speaking.
The standard Google search, using noob keywords like "binder 5-ring" and "custom binder" returned hundreds of results of little apparent authority. The first two-dozen hits didn't give me a good sense for who ran a quality shop; I really want to know who's on top of the industry, and my impression was that most of these places were just using pre-built ring mechanisms with some in-shop tooling.
Pondering this problem for a while, I figured I could grow old looking at all the sites and form a tentative opinion, or I could look for another authority on the web. As it turns out, the U.S. Government had what I needed all along: the enormous patent database!
Going to the Patents!
I did a patent search at the United States Patent and Trade Office(aka USPTO) on "ring binder". If you didn't know this before, the entire patent portfolio from 1790 onwards is searchable online. You can type in a few keywords, and get matching search results in a few seconds. This includes scans of the original application, complete with diagrams, at a resolution high enough for printing, like the 1847 patent for this Machine for Exercising Children (left).
Now, how are patent results good for me? First of all, a patent application includes information like the name of the inventor, the company sponsoring the invention, and a description of how the invention works: this is exactly what I need to re-feed back into Google! In about 30 minutes, I quickly found that there was one company in Hong Kong (World Wide Stationery and Manufacturing LTD) that seemed to be a leading "innovation in ring metal binding equipment" manufacturer. They had a web site with some information about their products, and lists of retailers and other suppliers. The Patent results also included related inventions by other companies. One was "Specialty Looseleaf" who took great pride in their ability to actually manufacturer rings in-house (they say 99% of other companies have to outsource to Asia). Another outfit in London had patented a very cool high-end presentation system, and they had some really interesting products.
So the gist of what I'm saying is this: if a company is motivated enough to file a patent, they're probably serious about maintaining their competive edge through innovation. And that's a company worth looking at first.
Secondly, when you read the patent applications themselves, you get some insight into what the problems are, from at least the inventor's perspective. That's part of becoming an expert, and problems are exactly what I want to avoid :-)
Also cool: Every application also has a list of related patents. This creates a historical record of the invention, which can be used to further research key people and companies through Google. If you know the name of a company or the name of a key inventor, Google might reveal to you what industry that company is in, and that will lead you to trade journals and other specialized sources of information. Plus, it's cool to see how everyday objects have evolved: if you've got Donald Norman's writings on your shelf, you also should have some Henry Petroski; his history of the lowly paper clip, for example, is a fascinating anecdote.
Anyway, I'm happy again! The patent database gave me a quick shortcut to an online "authority", and that gave me a new jump on Google search terms. I've updated my Oblique Searching Strategies article too, so I don't forget.
In 1986, I went into electrical engineering because I wanted to make better graphics computers. I didn't know any better; by the time I graduated, better graphic computers were available everywhere, and there was no longer any immediate need to design a new one. Oops. I don't regret my brief dalliance with computer engineering, but from time to time I think about majors that I would have enjoyed more. One of them is industrial design, and I'm finding that I'm kind of jumping into the field as a hobbyist. There are two things I'm working on:
A new binder system for the printable ceo that will solve some workflow issues I'm having with it.
A pen that lies flat, looks cool, and feels good in the hand.
While looking into some resin casting links, I stumbled upon this cool thermoplastic forming press for under $100. It's designed to be used with a material called kydex, which I've seen used in the mom-and-pop specialty gun and knife holster market. As it happens, I'm interested in fabricating some rigid pockets for my own use, so this is an incredibly awesome find.
For comparison, check out this tutorial on making knife sheaths without the press; much DIY goodness here, but I really just want to buy a press :-)
The manufacturer, knifekits.com, also has unusually beautiful pictures of its products. It makes me totally want to make my own knife, though I'm not sure what I'd do with it.
And check out this rivet press! I totally want one!
I didn't make the connection between my recent projects and Industrial Design until last night. I was chatting with buddy Alen about the process notebook I was making for a new binder system, along with the cool pen that would go with it. Alen, himself trained in Industrial Design at University of Michigan, pointed out the similarity and then gave me a few tips on how to approach the materials aspect of the project. On reflection, I really have always been excited about making useful things for people that are also attractive and fun, clear in purpose and psychologically fitted to a particular workflow... duh, that's Industrial Design!
Industrial Design (ID) is an applied art, dealing with ideas, concept, and process. You're probably familiar with Product Design, which is the "visible face" of ID: cars, electronic gadgets, vacuums, and droolworthy Apple hardware are all examples of the kind of things that Industrial Designers make. Style is just the surface too; behind every gorgeous curve are thousands of hours of research, design, testing and prototyping. And it takes more than just good ideas: you've got to investigate materials, manufacturing processes, and engineering. Industrial Designers are modern Renaissance men and women.
If you're lucky enough to live near a school that has an ID program, see if you can visit their student studio space. In some respects the ID studio is like any creative space, but unlike pure 2D graphic spaces you'll feel a deliberate attention paid to scale, and your relationship to it. While you're visiting the school, you might as well check out the Illustration, Graphic Design, and Architecture departments too. Pay attention to scale and creative energy...it's focused in a different way.
It's interesting to see how the Industrial Design firms are encroaching on Interactive Design, formally the purvue of software-side designers. Two of the big ID firms, IDEO and Frog Design, have significant sections on their interactive work. The problem-solving skills can be universally applied, so it's not really a big surprise. What's also interesting is how these companies are offering strategic services on top of that: a think tank that can actually make cool stuff. That's pretty exciting. I'm coming from the other way: trained on the software-side, now exploring my desire to make things imbued with utility and beauty.
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